At a Glance

Year: 2026

Major: Plastics engineering

Activities: Professional Co-op Program, Francis College of Engineering Ambassador, Society of Plastics Engineers, intramural basketball


Plastics engineering major Jack Sullivan estimates that he will generate 10 pounds of plastic waste in the lab over the course of his undergraduate career. It will be worth every ounce, he says.

鈥淚鈥檓 going to end up saving hundreds of thousands of pounds of plastic in the future, because I'm going to learn from the mistakes that I made here and apply those lessons to better the industry in the future,鈥 he says.

A native of Methuen, Sullivan knew by the age of 12 that he wanted to study engineering at 小猪视频. The only question was which field.

鈥淚 had relatives that went here, so I knew that 小猪视频 had a great engineering program,鈥 he says. 鈥淚 figured I might as well do what the school鈥檚 best at, which is plastics engineering.鈥澛

That choice has opened doors to hands-on learning and real-world experience that have shaped his path.

Sullivan completed his first at RTX (formerly Raytheon Technologies) in Andover, where he supported manufacturing operations on the production floor. He helped track work in progress and stepped in to keep projects on schedule when supervisors were unavailable 鈥 an experience that helped him develop confidence and communication skills.

鈥淚 found my voice on the manufacturing floor,鈥 he says. 鈥淚 was able to mature a lot in an engineering setting.鈥

He followed that experience with an at Corning Life Sciences in Kennebunk, Maine, where he worked under plastics engineering alum John D鈥橝mico 鈥11, 鈥12.聽

鈥淚 got to shadow a plastics engineer every day, apply what I鈥檓 learning in school and gain insight into medical device manufacturing,鈥 says Sullivan, who optimized injection molding lines, helped to automate mold processes and performed statistical analysis to support validation.

Those experiences led to a role as a research assistant with Professor Stephen Johnston, supporting a project sponsored by a leading defense contractor. Sullivan manages undergraduate assistants and operates equipment used to compound highly filled wax feedstocks for powder injection molding.

Sullivan also serves as a teaching assistant for Johnston鈥檚 industrial seminars for working professionals in product design and injection molding. The role allows Sullivan to network with engineers in the field while teaching them how to optimize their processes and improve product design.

鈥淏eing in the shoes of the teacher gives me a better understanding of what I鈥檓 learning in school and helps me hone my skills,鈥 says Sullivan, who works primarily in extrusion.

Sullivan, who serves as a Francis College of Engineering Ambassador, plans to stay for his master鈥檚 degree while continuing his research. He is grateful for 鈥済enerous alumni鈥 who help fund the scholarships and facilities that make his education possible.

鈥淚t really goes to show why 小猪视频 has the No. 1 plastics program in the country,鈥 he says.

Plastics Engineering Bachelor of Science

The Bachelor of Science (B.S.) Plastics Engineering provides the expertise needed to design and manufacture environmentally sustainable products for a better world.

Why plastics engineering?

Jack Sullivan.

鈥淚n high school, I watched 鈥楾he Graduate,鈥 and I had that famous line 鈥 鈥楾here鈥檚 a great future in plastics鈥 鈥 playing over and over in my head. It definitely left a mark on me.鈥